AMESBefore application of the management difficulties

1、Site operation and management personnel to understand the production site in real time status and progress will be difficult.

2、Client applications ERP, the company can not provide leadership, production supervisor and other production management, real-time understanding of the plan to achieve rates of production workshop, production orders real progress and overall condition.

3、Prior to the customer's SOP show, through pre-printed paper documents, products need to be replaced when the production line, and also need to replace the different operating units SOP display content.

4、Developed a customer's own IPC test data acquisition system, hoping MES can also record these IPC test data, and do the appropriate data analysis.

5、Prior to packing in the customer's products, can only rely on people remember the way to judge QTY different products, there will be problems loading the wrong product, and the product container identification bar code management is not implemented.

6、Customers in the application before AMES, unable to obtain the relevant production batch process conditions, production status, quality inspection records and other critical information retrospectively.

7、In the production process, the customer must complete the lightning all products are tested and the test results are given by lightning, or the test fails, through high-level risk assessment, on-site in order to continue to produce, before the AMES ago, unable to complete the above flow control.

8、Customer production site management in the AMES ago, can not achieve production batch barcode management and control.

9、Due to internal trial and to provide the required samples, and product technology maturity, the customer would be more frequent changes to the production process batches do.

10、In the old system, the customer had not statistics, real-time product in each step of processing capacity.

AMES response program

1、Thread Kanban production line developed to solve customer needs, thrum Kanban form displays two different ways, forms a mainly production orders in production as a statistical objects, form two main statistics in different time periods in production orders for production data, you can thread Kanban understand generate orders planned quantities, quantities of inputs, the cumulative number of bad number in the production quantity and other information, customers can choose to use different statistical time on the production line to do statistics, for different classes different, different production efficiency.

2、Progress monitoring system developed a workshop, production day plan, product progress billboards, daily schedule achievement rate, production line thread Kanban and other functions, so that different customers at different levels of users are able to understand the real-time shop floor production schedule and the overall situation.

3、SOP for the customer display requirements, the system developed SOP display function, defined in advance customers craft workers of different products in different operating units SOP display, and you can use this function to set the node at the specified time content switching products coming on-line display SOP.

4、IPC test data acquisition, Blossim to provide customers with IPC data acquisition recorder's data interface, allowing customers IPC interface is capable of recording in different processes in the test data, the test data can function in the SPC data analysis needs.

5、System to the customer developed a "package execution" and "boxed set" two functions, which "boxed set" is the need to define a good customer base defined in advance, that define the different products in different packing quantity; through "packaging execute "function, to achieve the product packaging process QTY control, and the ability to automatically produce packing bar code identification.

6、System provides a standard batch query capabilities, as well as operating conditions retroactive feature, customers can check the key to the production batch process information, material information, process information, operational records, equipment, records and other information.

7、System provides a standard process default pause function, you can set the standard process for the system at a specified processes suspended; batch operations and provides the capability for batch production orders for bulk quantities for system suspend resume.

8、Field production batch bar code data collection itself is the basic premise of MES on the line, AMES supports barcode and RFID technology and other advanced data capture.

9、Batch processes developed alternative function, enter the production batch number, and the process segment number, the system will automatically unfinished batch processes in power after the process itself and removed, and the process behind the new specified in the batch process flow segment , while the flow of the batch deletion process corresponding to new BOM step of the step section of the same name.

10、System to assist the development of the "process of processing volume" function, process monitoring points through different production batch barcode data collection, different processes can be accurate statistical information processing capacity.

The Result

1、13 in the customer's production line, with a 32-inch widescreen LCD display, on-site operations and management personnel are available through these thread Kanban production line, the first time to understand the current production line production schedules, and job status, as well as output and poor and other information, as well as visiting customers can clearly read through the thread Kanban production line to produce the current status and progress information, so that these become the company's advanced manufacturing thread signage showcase.

2、Company leaders, production supervisor, production line and long lines with different permissions personnel can monitor the progress of the workshop, production day plan, product progress billboards, daily schedule achievement rate, production line thread billboards and other functions, real-time understanding of the day's production day plan, the daily achievement rate of production plans, and progress can be monitored through the workshop to understand the progress and status of overall production workshop, you can progress through the product billboards, workshops and semi-finished case query.

3、With this function, to achieve the customer SOP content displayed paperless, reducing changeover time display content to receive a paper SOP, the replacement for a long time, easy for the wrong situation, improve efficiency, reduce the resulting SOP display changeover time.

4、Can accurately and in real-time record of different IPC MES test data records, test data for the record, you can SPC functions, custom SPC SPC rules and constraints, to achieve customer-oriented custom SPC.

5、Packing of products to achieve a system control, no longer just rely on people's memories to solve the problem product packing, loading the wrong products to solve problems, and the system can automatically generate packing code.

6、Users can be traced back to production batch processes AMES recording situation, material records, equipment records, test data, operating conditions, to meet customer requirements for traceability critical information.

7、Customers through the product flow / order process / batch process three functions for system suspend default, when a customer to complete the test and passed by lightning, or do not pass through but the risk assessment, the use of batch operation function, the specified pre-order system Let pause do batch recovery.

8、Achieve production batch barcode management, through on-site production batch, real-time data acquisition, real-time customer management personnel collected through on-site production batch barcode information, understand the site's production schedule, production status, process status, poor condition wait.

9、By batch replace function, customers can replace function through the process to complete the trial product, quality samples frequent adjustment to reduce the workload of field staff issues.

10、Customers Through this function, you can query different production orders, different products, different processes in processing volume, as well as the processes operating personnel information, you can also view summary and detail machining processes in the form of state